System solutions

For ease of retrofitting existing systems and also for new systems, edrizzi^® recommends the modular spray booth, one with all the features of the edrizzi^® systems – flexible in size, ergonomic, economical and with long service life.

A sheet metal body with exhaust air ventilation and an edrizzi^® Vario wall with the appropriate type form the basis. Depending on the specific application, you may integrate up to two secondary filtration stages. The secondary filtrations in the exhaust air body can be replaced from the side independent of the paint mist separation. Depending on the application and the surface material, all elements of the edrizzi^® system are available for secondary filtration.

This separation solution for large industrial plants can be retrofitted and can also be incorporated in new plants. This system is already being used in several applications in the automotive and ancillary automotive industries. For retrofitting requirements, the edrizzi^® engineers take over the air measurements and design. In general, conversion is done over a weekend.

New plants

For new plants, the edrizzi^® technical centre recommends that the paint mist separator is installed vertically below the gratings. This enables access to the edrizzi cubes independent of the painting zone and without removing the grating.

Retrofitting existing plants

For floor extraction, the Edrizzi system can be installed horizontally or vertically just below the gratings of the painting area. The edrizzi^® cubes are lowered in sheet metal inserts below the gratings. These inserts are produced in all sizes as special customised units. With this application, the edrizzi^® system that has a service life of up to thirty times that of conventional systems is of special benefit, since with heavy-duty gratings the rare replacement of the paint mist separators enhances the economy of the plant by many times.

ULF is the acronym for Circulating filter technology (in German) and has been used since several years in the painting industry. The combination of edrizzi^® with ULF yields a highly effective painting concept with up to 99 % separation for fast-drying surface materials. Secondary filtration service lifetimes up to one year are achieved with this version.

The system consists of a housing made of galvanized steel sheet with an edrizzi^® Vario paint mist separator and an extraction box, a continuously circulating filter fleece, the drive system and an extraction unit.

The edrizzi^® Vario boxes are the first filter stage and separate out the majority of the paint mist. The circulating filter fleece behind it is used for secondary filtration. It traps the remaining fine dust particles and transports them continuously to the cleaning zone. A self-cleaning dust collector, which serves as a cleaning station, has been developed by the edrizzi^® technical centre. This is where the dried paint material extracted in dry condition and cleanly is collected in a 200 litre tank. In this way, the circulating filter remains absorbent continuously. The air is extracted in the same way as in conventional spray booths with the help of extraction fans.

edrizzi^® and ULF can be installed either horizontally or vertically just like all separator systems from the house of edrizzi^®. Retrofitting in existing plants is easy and cost-effective. The edrizzi^® and ULF system is one of the cleanest solutions for all areas of application in the painting industry – from simple manual spraying booths to powerful underfloor versions and right up to the edrizzi^® and ULF system as an integral part of automated painting lines.

The edrizzi^® and ABRO system is the combination of an edrizzi^® Vario wall with an automatically operated and self-rolling secondary filter mat. The combination yields a highly effective painting concept with up to 99 % separation for adhesive surface materials. Secondary filtration service lifetimes of several weeks are achieved by this system, depending on the application.

The concept consists of a housing made of galvanized steel sheet with an edrizzi^® Vario paint mist separator and an extraction box, a secondary filter mat and the drive system. A paint stop mat is used predominantly as the secondary filter.

The edrizzi^® Vario boxes are the first filter stage and trap the majority of the paint mist. The filter mat behind it is used for secondary filtration. It separates the rest of the fine dust, and is automatically moved and rolled up again. The saturated filter mat can be replaced easily and quickly regardless of the degree of saturation of the Vario boxes with the help of lateral access. The air is extracted in the same way as in conventional spray booths with the help of extraction fans.

edrizzi^® and ABRO can be installed either horizontally or vertically just like all separator systems from the house of edrizzi^®. Retrofitting in existing plants is easy and cost-effective. The edrizzi^® and ABRO system is one of the cleanest solutions for all areas of application in the painting industry – from simple manual spraying booths to powerful underfloor versions and right up to the edrizzi^® system as an integral part of automated painting lines.